Manufacturing Capabilities: What Our Foshan Workshop Can Make

Besda Development Company Limited has manufactured advertising displays in Foshan since 2010. Printing, cutting, sewing, metalwork, light box assembly, electrical testing, quality control and export packing sit under one roof, so a mixed order of flags, light boxes and fabric displays can be produced, checked and shipped as one project instead of being split across traders.

This page describes each process and what we confirm in writing before production starts. If a capability is not listed here, ask – we would rather say no early than discover a gap at packing time.

1. Artwork, mockup and written specification

Every order starts with a mockup rather than a purchase order. Send artwork (AI, PDF, PSD or high-resolution PNG) with the size, quantity and destination market. We return a free mockup, a size sheet with print area and pole height, and a written specification covering material, printing method, hardware and packing. Production starts only after you approve that document in writing.

Besda beach flag production site in Foshan
Flag production floor, Foshan

2. Digital printing and dye-sublimation

Flags, tension fabric graphics and banner panels are printed by dye-sublimation, which bonds ink into the fibre instead of laying it on top. Printed flags therefore stay soft, fold without cracking and survive repeated washing. Light box graphics are printed on backlit-grade media so colour stays even when the LEDs are on. Colour is matched to your artwork or a Pantone reference, and a proof is approved before the run.

Beach flag printing department
Printing department

3. Cutting, sewing and finishing

Cutting and sewing are done in-house. Flag edges are hemmed and reinforced at the pole sleeve, and double-sided flags are assembled as two printed layers with a light-blocking liner. Tension fabric graphics are finished with silicone edge or pillowcase seams depending on the frame. Every seam is inspected before the piece moves to packing.

Beach flag sewing department
Sewing department

4. Metalwork: poles, frames and bases

Pole sets, banner frames, tension frames and base hardware are cut and assembled in the metalwork area. Flags use aluminium and fibreglass pole sets; banner and tension frames use aluminium tube with push-fit connectors. Base options include cross base, water bag, ground spike, steel plate and car tyre base, matched to your surface and wind conditions.

Fly banner pole production
Pole and frame assembly

5. Light box assembly and electrical testing

Light box bodies are assembled from aluminium profile and acrylic or PET panels, then fitted with edge-lit or back-lit LED modules. Every unit is powered up before packing: the LED layout is checked for even brightness, the driver is checked against the destination voltage, and the plug type is confirmed for your market. Vacuum-formed, magnetic, animation and photo-frame constructions each have their own checkpoints.

Vacuum forming light box production procedure
Vacuum forming light box line

6. Quality control, packing and export documents

Before packing, each order is checked against the approved specification and photographed for your approval. Cartons are marked, palletised where the route requires it, and shipped with commercial invoice, packing list and HS classification. The full checkpoint list is on our quality control page.

Container loading of finished displays
Container loading

Capability matrix

Product line In-house processes Typical lead time
Beach, feather and teardrop flags Print, cut, sew, pole assembly, base matching, QC, packing 7-12 working days after approval
Backpack and walking billboards Print, frame assembly, LED and battery fitting, test, packing 15-20 working days
LED light boxes Profile cutting, panel forming, LED fitting, electrical test, packing 10-15 working days
EL posters and panels Shape cutting, driver assembly, lighting test, packing 12-18 working days
Tension fabric displays Frame assembly, SEG sewing, print, QC, carry bag packing 10-15 working days
POP banners and promotional tents Frame assembly, print, QC, packing 10-15 working days

What we do not do

We are a display manufacturer, not a construction contractor. Permanent architectural signage, structural canopies and building-mounted installations are quoted individually with scope, engineering responsibility and site conditions confirmed in writing. Where a project needs a local installer, we supply installation drawings and work with your contractor rather than claiming to cover it ourselves.

Next step

Send a product list, quantity, destination country and deadline. You receive a capability check, sampling plan and written quotation within 24 hours.

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